FDM 3D printing service

Source high-performing parts for rapid prototyping and low-volume industrial production with FDM 3D printing. We offer an FDM printing service for quick-turn manufacturing using a variety of robust materials for many use cases and can print parts in 1 day.

Manufacturing with FDM 3D printing

FDM (fused deposition modeling) 3D printing creates custom parts by heating and extruding thermoplastics layer-by-layer. You can use FDM for initial and functional prototyping and low volume production in a variety of strong plastic materials. While FDM is the most affordable 3D printing technology, it’s far more than a small-scale manufacturing solution. 3D printing with FDM means getting access to thermoplastics, including PLA, ABS, TPU, PETG and PEI, and a dimensional accuracy of ±0.5% with a lower limit of ±0.5 mm (0.0196”).

Fused Deposition Modeling (FDM) capabilities

FDM 3D printing has two distinct classes: prototyping (desktop) FDM and industrial FDM. These are the key capabilities of both technologies.

Maximum build size Maximum build size Maximum build size Maximum build size Infill
Prototyping FDM 500 x 500 x 500 mm From 1 business days ± 0.3% with a lower limit of ± 0.3 mm 50-300 μm 10-80%
Industrial FDM 500 x 500 x 500 mm From 1 business days ± 0.3% with a lower limit of ± 0.3 mm 50-300 μm 10-80%
Sculpture FDM 1200 x 2000 x 2000 mm From 2 business days - - Ultra-light, Light, Solid

SLA 3D printed parts come in many materials

Leading companies and engineers that need to iterate quickly or get strong industrial plastic parts faster use Protolabs Network for our range of prototyping and production materials.
Material Color Resolution Tensile strength Elongation at break Heat deflection temperature Application
Prototyping
Nylon (PA 12)
Glass-filled Nylon (PA 12)(US only)
Engineering
Nylon (PA 12)
Glass-filled Nylon (PA 12)(US only)
High Performance
PEEK Natural (Glossy)
PEKK Natural (Glossy)
PEEK-CF Black (Matte)
PEKK-GF Black (Matte)
PPS Black (Glossy)

Additional services

Materials Price Dimensional accuracy Strengths Build volume Layer thickness Min. feature size
FDM 5 $ ± 0.5% with a lower limit on ± 0.5 mm Low cost, wide range of materials 500 x 500 x 500 mm (19.68" x 19.68" x 19.68") 100-300μm 2.0 mm (0.0787’')
Industrial FDM 6 $$$$ ± 0.3% with a lower limit of ± 0.3 mm (± 0.012") High level of repeatability, engineering grade materials 406 x 355 x 406 mm (15.98” x 13.97” x 15.98") 100-330μm 2.0 mm (0.0787’')
Prototyping SLA 8 $$ ± 0.3% with a lower limit of ± 0.3 mm (± 0.012") Smooth surface finish, fine feature details 145 × 145 × 175 mm (5.7" x 5.7" x 6.8") 50-100μm 0.2 mm (0.00787’')
Industrial SLA 3 $$$ ± 0.2% with a lower limit of ± 0.13 mm (± 0.005") Smooth surface finish, fine feature details, big print area 500 x 500 x 500 mm (19.68" x 19.68" x 19.68") 50-100μm 0.2 mm (0.00787’')
SLS 2 $$ ± 0.3% with a lower limit of ± 0.3 mm (± 0.012”) Design flexibility, supports not required 395 x 500 x 395 mm (15.53" x 19.68" x 15.53") 100μm 0.5 mm (0.0196”)
MJF 2 $$ ± 0.3% with a lower limit on ± 0.3 mm (0.012’') Design flexibility, supports not required 380 x 285 x 380 mm (14.9’’ x 11.2’’ x 14.9’') 80μm 0.5 mm (0.0196”)

We have high standards for FDM 3D printing

We manufacture your custom parts according to strict manufacturing standards and ensure all parts and processes adhere to The Protolabs Network Standard. A thorough verification of these requirements is included in our inspection report that we ship with every order.

  • Consistent surface finish with no bumps or delamination. Marks left by retraction and layer changing are acceptable.
  • All support material is removed so that the supported surface has a consistent finish.
  • All parts are printed with 3 outline / perimeter shells or a wall thickness of 1.2 mm.

Advantages and drawbacks of SLS 3D printing

Advantages

We manufacture your custom parts according to strict manufacturing standards and ensure all parts and processes adhere to the Protolabs Network Standard. A thorough verification of these requirements is included in our inspection report that we ship with every order.

  • After printing, parts are bead blasted and then air blasted to get rid of the excess powder on the surface.
  • Additional post-processing can be done to improve part’s appearance, such as dyeing, vapor smoothing or tumbling.

Drawbacks

We manufacture your custom parts according to strict manufacturing standards and ensure all parts and processes adhere to the Protolabs Network Standard. A thorough verification of these requirements is included in our inspection report that we ship with every order.

  • After printing, parts are bead blasted and then air blasted to get rid of the excess powder on the surface.
  • Additional post-processing can be done to improve part’s appearance, such as dyeing, vapor smoothing or tumbling.

Comparing FDM to other 3D printing processes

Materials Price Dimensional accuracy Strengths Build volume Layer thickness Min. feature size
FDM 5 $ ± 0.5% with a lower limit on ± 0.5 mm Low cost, wide range of materials 500 x 500 x 500 mm (19.68" x 19.68" x 19.68") 100-300μm 2.0 mm (0.0787’')
Industrial FDM 6 $$$$ ± 0.3% with a lower limit of ± 0.3 mm (± 0.012") High level of repeatability, engineering grade materials 406 x 355 x 406 mm (15.98” x 13.97” x 15.98") 100-330μm 2.0 mm (0.0787’')
Prototyping SLA 8 $$ ± 0.3% with a lower limit of ± 0.3 mm (± 0.012") Smooth surface finish, fine feature details 145 × 145 × 175 mm (5.7" x 5.7" x 6.8") 50-100μm 0.2 mm (0.00787’')
Industrial SLA 3 $$$ ± 0.2% with a lower limit of ± 0.13 mm (± 0.005") Smooth surface finish, fine feature details, big print area 500 x 500 x 500 mm (19.68" x 19.68" x 19.68") 50-100μm 0.2 mm (0.00787’')
SLS 2 $$ ± 0.3% with a lower limit of ± 0.3 mm (± 0.012”) Design flexibility, supports not required 395 x 500 x 395 mm (15.53" x 19.68" x 15.53") 100μm 0.5 mm (0.0196”)
MJF 2 $$ ± 0.3% with a lower limit on ± 0.3 mm (0.012’') Design flexibility, supports not required 380 x 285 x 380 mm (14.9’’ x 11.2’’ x 14.9’') 80μm 0.5 mm (0.0196”)

Design guidelines for FDM

The table summarizes the recommended and technically feasible values for the most common features encountered in FDM printed parts.
Feature Recommended size
Unsupported walls 0.8 mm (0.0315 in)
Supported walls 0.8 mm (0.0315 in)
Minimum feature size 2.0 mm (0.0787 in)
Minimum hole diameter 2.0 mm (0.0787 in)

FDM 3D printing service

We are Team Quick 3D. We exist to deliver Additive Manufacturing technologies, materials, and applications that enable increase efficiency in every industries.